Facilities

Custom Manufacturing Service
FacilitiesDaejeonNo.1.Plant

Plant

No.1 Plant

The No. 1 plant is a hybrid concept plant that can perform both batch processes and high pressure continuous processes.

  • Production Start in 1999
  • 13 Batch Reactors (Total Capacity: 70m3)
  • Continuous Catalytic Hydrogenation System
  • 4 Nutsche Filter Dryers in Clean Room
  • Automatic Temperature & Pressure Control System for Plant Equipment using PLC
  • Clean Room For Final Product Handling (HVAC, HEPA Filter)
Equipment Material Capacity(m3) No. of Units Design Temp.(℃) Design Press.(bar)
Batch reactor Glass-Lined 3.0 ~ 8.0 7 -25 ~ 220 ℃ FV ~ 6
316LSS 3.0 ~ 6.0 6 -25 ~ 220 ℃ FV ~ 7
Continuous Reactor 316LSS 110 L 2 RT ~ 200 ℃ 0 ~ 120
Filter Dryer 316LSS 3 4 -25 ~ 100 ℃ FV ~ 4


No.2 Plant

The No.2 plant was renovated in 2010 to produce commercial scale API product under full cGMP.

  • Production Start in 2003, Renovation in 2010, designed for API Manufacturing
  • 13 Batch Reactors (Total Capacity: 87m3)
  • Low Temperature Continuous Reaction System
  • Segregated Feeding Room for Hazardous Material Handling
  • Automatic Temperature & Pressure Control System for Plant Equipment using PLC
  • 4 Nutsche Filter Dryers in Clean Room
  • Clean Room (Grade D Air Control) for Filtering, Drying, Milling & Packaging
  • Co-Mill, Jet Mill (Explosion-Proof)
Equipment Material Capacity(m3) No. of Units Design Temp.(℃) Design Press.(bar)
Batch reactor Glass-Lined 6.0 ~ 7.0 7 -25 ~ 220 ℃ FV ~ 5
316LSS 5.0 ~ 7.0 5 -25 ~ 220 ℃ FV ~ 40
Hastelloy-C 7.0 1 -25 ~ 220 ℃ FV ~ 5
Continuous Reactor 316LSS+Hastelloy-C 1 L/min 2 -90 ~ 50 ℃ 0 ~ 2
Filter Dryer 316LSS 3 2 -25 ~ 100 ℃ FV ~ 4
Hastelloy-C 3 2 -25 ~ 100 ℃ FV ~ 4


No.3 Plant

The No.3 plant was specifically designed for continuous process.

  • Production Start in 2003
  • 3 Continuous Catalytic Hydrogenation Reactors (High Pressure Design, up to 330bar)
  • Continuous Dehydrogenation System (High Temperature Design, up to 600℃)
  • Continuous Esterification, Extraction and Distillation System
  • Fully Automated Process Control System (using DCS)
  • High Vacuum Distillation Equipment - Hybrid TFE & SPD
    • For the separation process of high boiling point and heat sensitive product
  • Purified Water System (Generation, Storage & Distribution System)
    • USP Standard: Completion of PQ Phase I, II and III
    • On-line TOC analyzer, conductivity meter, RO & EDI system
    • Zero dead leg diaphragm valve, sanitary pump and material
    • Hot water sanitization function
    • Capacity: 1,000 L/hr

  • Batch Reactors
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  • High P Reactor
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  • Filter Dryer

  • Low Temp. Continuous Reactor
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  • High Pressure Continuous Reactor
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  • Purified Water System